Manufacturing Capability

Mold Manufacturing

Mold Engineering Department Expertise: High-precision (±0.001mm), high-stability molds for complex applications. Process: Full closed-loop management from design to trial, powered by CAD/CAM/CAE. Finishing: Expert surface treatment for polished and textured finishes. Capacity & Track Record: 30-50 sets/month; over 3,000 molds delivered for mass production. Future Focus: Driving gains in quality and efficiency through smart design and automation.

Injection Molding Production

Injection Molding Production Capacity & Automation: 40 machines (25-400 ton) with robotics and auto-feeding for high-volume production. Industry Application: Versatile expertise across automotive, medical, electronics, cosmetics, and construction. Process & Quality: Data-driven process monitoring and continuous improvement plans for peak efficiency and quality. Material Compliance: UL-certified colorants for full-color ranges in PP and PA6. Scale & Reliability: Annual output of tens of millions of parts, ensuring consistent quality and on-time delivery.

Surface Finishing

Surface Finishing We offer comprehensive surface treatment capabilities for enclosures, providing diverse, customized one-stop solutions to precisely meet various application scenarios and aesthetic needs. Our available surface treatment processes include, but are not limited to: Plating: Vacuum plating (full color), crackle plating, wrinkle plating, iridescent plating, rainbow plating, water plating, etc. Printing & Spraying: Spray painting, silk screening, hot stamping, laser engraving, heat transfer, hydro transfer, water decal, etc. Texturing & Special Effects: Sandblasting, surface crackle effect, groove oil dripping, groove resin dripping, etc. Leveraging advanced equipment and mature technical expertise, we efficiently deliver a wide range of complex visual effects, helping customers enhance product appeal and market competitiveness.

PCB Assembly

PCBA Processing • Full ESD Protection: A complete system ensures component safety and reliability throughout the entire manufacturing process. • SMT Lines: 2 fully-equipped lines with advanced printers, placers, 10-zone reflow ovens, and online AOI. • Precision Capability: Expertise in handling 0201 components, 0.4mm pitch BGAs, and QFNs. • Quality Assurance: Integrated SPI, AOI, and FCT inspections maintain an exceptionally low defect rate below 0.02%. • DIP Lines: 6 lines featuring wave soldering, hand-soldering, and dedicated testing. • Automation Drive: Utilizing automatic board separators, test systems, and precision fixtures to enhance stability and efficiency.

Product Assembly & Packaging

Product Assembly & Packaging Capacity & Scale: 1,800㎡ facility with 8 semi/full-automated lines; standard daily output of 60,000 units, scalable to 80,000. Flexibility: Rapid line changeovers support high-mix production; 1-hour emergency order response; accepts small batches from 100 units. Workforce & Automation: 200+ certified operators; over 60% automation in key processes for efficient human-machine collaboration. Real-Time Monitoring: Live electronic dashboards track hourly progress and performance for full production transparency. Quality & Traceability: 99.5% first-pass yield; SPC, FMEA, and 100% full-process traceability at critical stations target "zero-defect" quality. Rigorous Testing: 16 QC checkpoints with 100% in-process and final inspection; includes 8-hour powered sample tests and 2-year simulated aging tests.